INNOVATIVE TECHNOLOGY FOR RECOVERING MARKETABLE
RADIONUCLIDES FROM HANFORD WASTE FORMS

S. R. Parikh
Bechtel Hanford, Inc.
Richland, Washington

ABSTRACT

At the Hanford Site, contaminated waste has been found to be in various forms such as soils, liquids, and sludges.

During a recently completed Pilot-Scale soil-washing treatability test to investigate the removal of radionuclides from contaminated soils in the 100 Area of the Hanford Site, of the 102 tons of contaminated soils processed, it was found that approximately 88 tons of soils were returned to the excavation as uncontaminated soils. The remaining 14 tons of residue in a filter-cake form consisted of fines and a high concentration of radionuclides such as 137Cs, 90Sr, and 152Eu.

Similarly, radionuclides such as 137Cs and 90Sr have been found to be present in appreciable quantities in liquid and sludge waste forms at the Emergency Dump Basin at 100-N Area.

Preliminary tests using an innovative technology and a comprehensive economic analysis were performed to investigate the level of concentration of each type of radionuclide present in various Hanford waste forms. The results of these tests indicated that the potential market value of the radionuclides that could be recovered from over 4 million cubic meters of contaminated wastes at the Hanford Site could produce substantial revenue.

As such, bench-scale tests using the new innovative process (consisting of a combination of NANO-filtration and reverse-osmosis technology recently developed by a private laboratory for recovery of radionuclides from contaminated soils) were performed at the Hanford Site to remove radionuclides from liquid waste 105-N Basin. Results indicated that the process was very successful, and the potential recovery of radionuclides would reduce the waste volume and offset the cost of remediation, as there are sustained and considerable demands from pharmaceutical companies for valuable radionuclides (e.g., 137Cs, 90Sr, and 152Eu) for medical use.

INTRODUCTION AND HISTORICAL BACKGROUND

The 100 Area of the Hanford Site, located in the southeastern part of Washington State, contains nine inactive nuclear reactors situated along the Columbia River. These reactors were operated between 1943 and 1987 to produce fissionable materials, such as plutonium. Decades of plutonium production generated waste streams of various types and levels. These wastes, depending on their forms, were typically stored in basins, tanks, and containers or disposed of into trenches and cribs. Many of the contaminants were adsorbed to the soil particles or remained suspended in liquid effluents, resulting in substantial volumes of contaminated waste reaching up to 4 million m3.

In 1989, the U.S. Environmental Protection Agency placed the Hanford Site's 100 Area on the National Priorities List because of soil and groundwater contamination resulting from past nuclear facility operations. As a result, the U.S. Department of Energy contracted Bechtel Hanford, Inc. (BHI), under the Richland Environmental Restoration Project, to perform remedial activities to cleanup the Hanford Site on a cost-effective and accelerated basis.

CHARACTERIZATION OF HANFORD WASTES

The initial task for BHI was to collect all information regarding characterization of the contaminated Hanford Site wastes and arrive at a cost-effective approach for cleanup. For this effort, samples of contaminated wastes from various areas and sources at the Hanford Site were collected and tested. Results of this effort revealed that the Hanford Site waste is primarily contaminated with radionuclides.

MARKET FOR RADIONUCLIDES

Some of these radionuclides (e.g., 137Cs and 90Sr) have been found to be very useful for certain application:

Based on a 1997 market survey by Frost & Sullivan, the demand for radiopharmaceuticals used in medical diagnostic and therapeutic applications is expected to grow by 7% to 15% per year over the coming decade as shown in Table I.

Table I. Diagnostic and Therapeutic Pharmaceuticals Market
Market Revenues by Segment (U.S.)*
1996 - 2020

Year

Diagnostics
($ Millions)

Therapeutics
($ Millions)

1996

2001

2006

2010

2016

2020

531

869

1,873

3,303

8,773

16,400

48

440

699

1,587

4,036

6,014

*Obtained from reference 3.

 

SOURCES OF RADIONUCLIDES

A cursory survey, in light of the demand for the above applications, revealed that there are only a few commercial sources for these useful radionuclides and their availability is limited. Hence, by recovering these radionuclides from contaminated wastes, not only would the sites be cleaned up, but also some of the cleanup cost would be offset by marketing the valuable radionuclides.

RECOVERY OF RADIONUCLIDES

Recent developments in membrane technologies (e.g., nanofiltration and reverse osmosis) have resulted in the recovery of metals from wastewater streams. These membrane technologies are also currently used to treat wastewater streams containing low-level radioactive compounds. Hence, there is a potential to recover the radionuclides through membrane technologies.

Based on the above reasons and the initial Phase-I feasibility study, a bench-scale investigation (Phase-II) was proposed to determine/demonstrate the recovery and enrichment of radionuclides (including 90Sr and 137Cs) from 105-N Basin wastewater at the Hanford Site.

OBJECTIVES

The objectives of the Phase-II bench-scale study were as follows:

CHARACTERIZATION OF 105-N BASIN WATER

The 105-N Basin, containing about 3.8 million liters of liquid waste, was chosen as a source for supplying samples of wastewater for this bench-scale study. The liquid waste contains several radionuclides and nonradioactive inorganic salts. A detailed characteristic of this liquid is presented in Table II. Concentrations of radionuclides 137Cs and 90Sr are shown in bold figures.

Prior to delivery to the laboratory, samples of water collected from the 105-N Basin would be diluted to reduce the level of radioactivity and would then be filtered through a cartridge filter to prevent any carryover of suspended solids from the 105-N Basin.

BENCH-SCALE TESTING EQUIPMENT

A high-pressure cell test unit, which is intended for use in determining feasibility of a prospective use for membrane separation technology, was selected for this bench-scale testing.

As shown in Fig. 1, the unit consisted of a feed tank, two stainless-steel pressure test cells, a high-pressure P.D.-type pump, and associated valves and piping. The unit was designed to operate up to a maximum pressure of 70 bar and up to a maximum temperature of 90°C with operating pH limits of 1-13.

The stainless-steel pressure test cells were so designed that the feed water, when delivered through the top plate, would pass through the selected membrane, permeate collected through the bottom plate, and concentrate from the top plate. Collected concentrate then would be returned to the feed tank for the next cycle. Upstream of each test cell, a back-pressure regulator was installed. The unit was also equipped with relief and bypass valves for safety and flexibility. A schematic of the unit is shown in Fig. 2.

PROCESS DESCRIPTION FOR RADIONUCLIDE RECOVERY SYSTEM

A brief overview of a typical bench-scale experiment to recover the radionuclides is provided below.

At first, a known quantity of the water sample is filtered (through a micro-filter cartridge) to remove any solid residues. The solids-free water, thus, is used for subsequent experiments. The activity (alpha, beta, and gamma) of the water is tested. The concentration of radionuclides, pH, conductivity, and total dissolved solids (TDS) of the water are also analyzed.

The solids-free water is then treated with appropriate macro-molecular chelating agents. After chelation, the water is subjected to membrane separation. Depending on the nature of chelates, appropriate membranes (either nanofiltration or reverse osmosis) are used for separation. The permeate from the membrane filtration device is analyzed for residual radioactivity (alpha, beta and gamma), radionuclides, pH, conductivity, and TDS.

The radionuclides are concentrated gradually by adding appropriate amount of source water and extracting permeate from the membrane filtration system. This process continues until a desired concentration of radionuclides is reached.

During this Phase-II bench-scale testing, the following procedure was utilized.

Table II. 105-N Basin Radionuclide Measurements*

Date

Analyte Concentration (µCi/mL)

3H

40K

60Co

90Sr

137Cs

238Pu

239/240Pu

1/2/92

3.00E-02 <2.20E-06 1.60E-06 2.70E-03 7.10E-04 2.20E-08 1.50E-07

2/6/92

3.10E-02 1.10E-06 7.30E-07 3.20E-03 7.30E-04 1.70E-08 1.10E-07

2/13/92

NA 1.80E-07 1.20E-06 NA 5.90E-07 NA NA

3/4/92

3.20E-02 <1.3E-07 7.20E-07 2.50E-03 7.40E-04 1.70E-08 1.10E-07

3/12/92

NA 1.10E-07 2.00E-07 NA 4.00E-07 NA NA

4/2/92

3.10E-02 1.50E-06 9.80E-07 2.60E-03 8.20E-04 2.30E-09 1.60E-08

5/6/92

3.20E-02 NA NA NA NA NA NA

6/3/92

3.10E-02 2.30E-06 3.80E-07 NA 9.50E-04 1.40E-08 9.70E-08

7/8/92

3.20E-02 2.20E-06 2.70E-07 2.80E-03 9.40E-04 1.90E-08 1.30E-07

8/5/92

3.30E-02 1.30E-06 3.90E-07 3.30E-03 1.20E-03 1.50E-08 1.00E-07

9/16/92

3.40E-02 2.20E-06 7.20E-07 3.00E-03 1.60E-03 2.40E-08 1.70E-07

11/4/92

3.80E-02 3.40E-06 5.50E-07 2.70E-03 1.60E-03 2.10E-08 1.50E-07

12/9/92

3.90E-02 <9.60E-08 2.00E-07 3.20E-03 1.20E-03 1.90E-08 1.30E-07

1/5/93

3.80E-02 1.30E-06 9.90E-07 3.30E-03 1.00E-03 1.30E-08 9.50E-08

2/4/93

6.80E-03 2.30E-06 6.20E-07 3.20E-03 8.40E-04 3.10E-08 2.20E-07

3/5/93

4.00E-02 1.80E-06 1.60E-06 3.40E-03 1.00E-03 5.70E-08 3.70E-07

4/1/93

4.00E-02 <5.20E-07 3.70E-07 3.50E-03 1.00E-03 3.40E-08 2.30E-07

5/14/93

4.10E-02 1.90E-06 1.00E-06 3.20E-03 1.50E-03 3.70E-08 2.50E-07

6/10/93

4.20E-02 9.70E-07 4.40E-07 3.50E-03 1.50E-03 3.50E-08 2.60E-07

7/8/93

4.00E-02 2.00E-06 5.00E-07 4.10E-03 1.60E-03 4.30E-08 2.80E-07

8/11/93

4.20E-02 1.80E-06 7.10E-07 4.40E-03 1.70E-03 5.50E-08 4.30E-07

9/1/93

4.40E-02 2.00E-06 4.50E-07 4.10E-03 2.00E-03 NA NA

10/6/93

4.60E-02 <1.10E-06 3.80E-07 NA 2.10E-03 8.80E-09 7.50E-08

11/3/93

5.10E-02 <9.90E-07 5.50E-07 4.20E-03 1.70E-03 3.20E-08 2.20E-07

12/1/93

4.60E-02 1.80E-06 3.70E-07 4.30E-03 1.10E-03 2.50E-08 1.80E-07

1/5/94

5.10E-02 1.20E-06 9.10E-07 4.40E-03 1.10E-03 4.20E-08 3.10E-07

2/2/94

5.00E-02 8.00E-07 3.90E-07 4.50E-03 1.20E-03 2.50E-08 1.90E-07

3/2/94

4.90E-02 1.10E-06 1.60E-06 4.30E-03 1.50E-03 9.90E-08 7.80E-07

4/6/94

5.00E-02 <9.70E-07 1.80E-06 4.70E-03 1.60E-03 1.00E-07 7.10E-07

5/4/94

4.90E-02 1.70E-06 7.40E-07 4.70E-03 1.70E-03 7.60E-08 5.40E-07

6/1/94

5.00E-02 1.90E-06 6.50E-06 4.40E-03 3.00E-03 3.80E-07 2.80E-06

7/6/94

4.80E-02 2.70E-06 8.40E-07 4.90E-03 1.50E-03 2.10E-07 1.30E-06

8/3/94

4.90E-02 2.60E-06 8.50E-07 1.90E-03 1.60E-03 4.00E-07 2.90E-06

9/7/94

4.60E-02 1.50E-06 5.60E-07 5.60E-03 1.60E-03 6.90E-07 4.60E-06

10/5/94

5.00E-02 1.80E-06 <2.80E-08 5.20E-03 <1.60E-08 1.40E-06 7.80E-06

11/2/94

4.60E-02 2.20E-06 1.60E-06 5.00E-03 1.70E-03 7.30E-07 4.80E-06

12/7/94

4.30E-02 1.00E-06 2.20E-06 4.60E-03 1.40E-03 7.00E-07 4.50E-06

1/4/95

4.50E-02 9.30E-07 7.10E-07 4.80E-03 1.30E-03 1.00E-07 6.50E-07

2/1/95

4.60E-02 2.20E-06 7.70E-06 5.30E-03 2.00E-03 2.60E-06 1.50E-05

3/1/95

4.60E-02 2.60E-06 1.30E-06 6.10E-04 9.60E-04 1.00E-07 8.60E-07

4/26/95

4.70E-02 1.40E-06 1.40E-06 5.30E-03 1.30E-03 8.00E-07 5.00E-06

5/3/95

4.80E-02 <2.60E-07 1.50E-06 5.10E-03 1.50E-03 9.60E-07 6.10E-06

6/7/95

4.60E-02 1.30E-06 2.00E-06 5.30E-03 1.50E-03 1.20E-06 8.40E-06

7/5/95

4.40E-02 <6.00E-07 7.60E-07 5.40E-03 1.70E-03 1.10E-06 7.10E-06

8/2/95

4.30E-02 <9.60E-07 2.60E-06 5.20E-03 1.70E-03 6.70E-07 3.90E-06

8/30/95

4.40E-02 2.10E-06 8.60E-06 5.60E-03 5.00E-03 9.70E-07 6.00E-06

10/4/95

4.50E-02 NA 6.30E-04 6.10E-03 2.70E-01 1.00E-06 4.00E-06

11/1/95

4.70E-02 NA 2.30E-04 6.00E-03 1.90E-01 5.80E-07 5.20E-06

12/13/95

4.40E-02 NA 4.30E-04 5.30E-03 1.30E-01 8.90E-07 7.10E-06

1/25/96

4.50E-02 NA 4.90E-04 5.10E-03 1.00E-01 4.50E-07 4.40E-06

7/12/96

1.10E-02 NA 3.10E-05 1.10E-03 6.90E-04 5.90E-07 3.80E-06

Mean

4.13E-02 1.48E-06 3.74E-05 4.08E-03 1.51E-02 3.70E-07 2.39E-06

Std. dev.

9.16E-03 7.76E-07 1.28E-04 1.25E-03 5.04E-02 5.21E-07 3.17E-06
*Obtained from reference 1.

< = result is the minimum detectable activity (MDA)
NA = not available
Std. dev. = standard deviation

 

 

Fig. 1. High Pressure Cell Test Unit

Fig. 2. High Pressure Cell Test Unit Piping and Instrumentation

Pre-Test Using NaCl

A series of measurements revealed that the first membrane, designated as "AD," showed 97% rejection and the second membrane designated as "AE," showed a 99% rejection. Hence, the second membrane was chosen for the study.

Test Using 105-N Basin Waste Water (See Fig. 3)

This water was treated with a high-rejection reverse osmosis membrane and 1 L of permeate was extracted (first permeate). At this point, the concentration of radionuclides in the concentrated solution is expected to be about 1.67 times the initial concentration.

At the end of the experiments, samples of 105-N Basin water, recovered concentrated solution, and permeate were sent to a laboratory for analyses. The parameters analyzed were as follows:

At the end of the experiments, the water samples, filters, and other equipment were subjected to proper decontamination/disposal procedures.

Standard quality assurance/quality control procedures were followed throughout the course of these experiments. The integrity of membranes was tested by means of testing the rejection on 2,000 mg/L of sodium chloride solution. With this sodium chloride solution, a rejection of >98% was achieved (indicating the membrane was intact and the performance of the membrane was as per the specification of membrane).

During the course of this test, the reverse osmosis membrane was operated at 21 bar. The pressure was maintained uniformly during the entire course of the experiment. The quality assurance/quality control tests were also conducted at 21 bar.

Fig. 3. Concentration/Recovery Experiment Protocol

RESULTS AND DISCUSSIONS

Table III summarizes the critical results of the bench-scale experiment. Based on these results, the following observations were made:

In addition to 137Cs, the membrane rejected all the other radioisotopes (e.g., 60Co, 152Eu, 154Eu, and 155Eu) effectively.

ECONOMIC ANALYSIS

Based on the preliminary experimental results and the actual wastewater characteristics of the 105-N Basin water, a preliminary economic analysis was made. A summary of this analysis is presented in Table IV.

Table III. Summary of Analytical Results from Bench-Scale Recovery Test*

Parameters Feed Water (105-N Basin) Recovered Concentrate Water Treated Permeate Water
PH 5.61 6.92 5.41
Conductivity, umhos/om @ 25°C 418 1,252 8.09
Total dissolved solids (TDS), mg/L 488 785 18
       
Alpha, pCi/L 408.8 550.6 3.77
Beta, pCi/L 891,200 1,685,000 1,530
137Cs, pCi/L 119,300 353,800 715
       
Percent TDS rejection     96.3%
Percent Alpha rejection     99.1%
Percent Beta rejection     99.8%
Percent 137Cs rejection     99.4%
       
Concentration factor - Conductivity   3.00  
Concentration factor - Beta   1.89  
Concentration factor - 137Cs   2.97  
*Obtained from reference 2.

 

Table IV. Expected Value of Recoverable
Radioisotopes from the Liquid Phase (105-N Basin)

Design Basis/Assumptions  
Volume of liquid in the tank

1,000,000 gal

Volume of liquid in the tank

3,785,000 L

   
Recoverable liquid content in the tank (estimate)

90%

Amount of recoverable liquid in the tank

3,406,500 L

   
Concentration of 90Sr in the liquid phase (Mean)

4.08E-03 m ci/mL

Concentration of 137Cs in the liquid phase (Mean)

1.51E-02 m ci/mL

   
Total amount of 90Sr in recoverable liquid phase

13,900,000 m ci

Total amount of 137Cs in recoverable liquid phase

51,440,000 m ci

   
Natural abundance of 90Sr radioisotope (estimated minimum)

~10%

Natural abundance of 137Cs radioisotope (estimated minimum)

~10%

   
Amount of recoverable 90Sr in the liquid phase

1,390,000 m ci

Amount of recoverable 137Cs in the liquid phase

5,144,000 m ci

   
Current commercial value of 90Sr

7.87 $/m ci

Current commercial value of 137Cs

10.28 $/m ci

   
Commercial value of recoverable 90Sr in the liquid phase

$10,940,000

Commercial value of recoverable 137Cs in the liquid phase

$52,880,000

   
Conservatively assume - DOE will be able to sell recovered isotopes at 10% of commercial sale price
   
Selling price of recovered 90Sr radioisotope

0.79 $/m ci

Selling price of recovered 137Cs radioisotope

1.03 $/m ci

   
Estimated value of recovered 90Sr from liquid

$1,094,000

Estimated value of recovered 137Cs from liquid

$5,288,000

   
Expected Equipment and Operating costs for recovering radioisotopes
  • Equipment Cost$450,000
  • Utilities and Chemical$350,000
  • Laboratory Analytical Cost$300,000
  • Labor Cost$200,000
  • Management Cost$100,000
  • Contingency$100,000

Total

$1,500,000

Expected net savings

$4,882,000

 

Based on this analysis, it is possible to recover a quantity of 137Cs worth 5.3 million dollars and a quantity of 90Sr worth 1.1 million dollars from the 3.80 million liters of 105-N Basin water. After deducting estimated equipment and operating cost of 1.5 million dollars for the Pilot-Scale system, the net savings could be at least 4.9 million dollars. Thus, the recovery operation will be cost-effective and the expected pay-back period will be much less than a year.

It is important to note that the above estimates are highly conservative (particularly when it is assumed that the amount of recoverable radionuclides is only 10% and that the selling price is 10% of the commercial value of the radionuclides), as the actual expected recovery and the selling price will be much higher.

In addition to recovering radionuclides, this process will also result in removing radioactivity of the treated water and, hence, will reduce the overall cost of disposal.

CONCLUSIONS AND RECOMMENDATIONS

The results of the Phase-II bench-scale tests indicate that the potential for recovering radionuclides from the 105-N Basin water is excellent. It is possible to recover >90% of the radionuclides by means of the above process. The resulting permeate (or treated water) has considerably lower levels of radioactivity compared to the 105-N Basin feed water, hence, the cost of disposal is minimized.

Based on the promising results, it is recommended that a Pilot-Scale test be conducted to further verify the effectiveness of the process and the operating cost of treating large volumes of various forms of contaminated waste, to recover substantial quantities of marketable radionuclides such as 90Sr and 137Cs. The results of the Pilot-Scale test, in turn, can then be used to develop a potential full-scale system for treatment of various forms of waste from Hanford as well as other DOE Sites for economic advantage.

ACKNOWLEDGEMENTS

The author wishes to thank Dr. R. Soundararajan of Hanford Nuclear Services, Inc., and Dr. P. Senthilnathan of Envirogem, Inc. for setting up and performing Bench-Scale testing, and Quanterra Analytical Services Laboratories for performing analysis of the water samples in a timely manner.

REFERENCES

  1. Data Quality Objectives Summary Report for the 105-N Basin Liquid Disposition, BHI-00979, Rev. 0, March 1997.
  2. Laboratory Analytical Results of Samples from Bench-Scale Experiments, SAF-B97-176, September, 1997
  3. FFTF Medical Isotopes Market Study (2001 - 2020), Frost & Sullivan, 1997.

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